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What Is a ULPA Filter? Everything You Need to Know About Ultra-Low Penetration Air Filters

ULPA Ultra-Low Penetration Air Filters

 

ULPA filters, also known as Ultra-Low Penetration Air Filters, are an upgraded version of traditional HEPA filters. They offer enhanced filtration performance, capable of removing 99.999% or more of particles with a diameter of 0.3 microns or larger. Compared to HEPA filters, ULPA filters feature a more compact filter media structure, higher filtration efficiency, larger surface area, and greater dust-holding capacity.

 

 

The filter element of a ULPA filter is typically made of ultra-fine glass fiber or synthetic fiber media. The media is bonded and folded, and enclosed in frames made from options such as plywood, galvanized steel, stainless steel, or aluminum alloy. The components are tightly sealed with polyurethane adhesive, making the filter lightweight, highly breathable, dust-retentive, and resistant to high temperatures. ULPA filters are suitable for cleanroom environments ranging from Class 10,000 to Class 100, and are widely used in industries such as electronics, microelectronics, semiconductors, optical devices, biotechnology, pharmaceutical production lines, cameras and optical instruments, and precision machinery.

 

 

Based on the presence or absence of separators, ULPA filters can be classified into two types. Separatorless ULPA filters use the same filter media and incorporate hot-melt adhesive as spacers. Polyurethane sealant is applied to securely bond the filter components within the frame. Compared to traditional separator-type filters, separatorless models are more compact and lightweight under the same airflow conditions, while offering improved aesthetics.

 

 

Key Features and Functions of ULPA Air Filters:

 

  • Superior Particle Retention: ULPA filters offer stronger barrier protection than traditional filters, significantly reducing the risk of leakage.
  • Gradient Filter Media: The filter media is structured in increasing density toward the clean air direction, which extends the filter’s lifespan.
  • Compact and Lightweight Design: Aluminum alloy frames make these filters easier to transport and install.
  • Sticky Treatment of Filter Media: The adhesive fully penetrates the media, ensuring particles are securely captured and cannot pass through.
  • Seamless Sealing Technology: Unique edge-sealing ensures superior airtight performance, minimizes leakage, and enhances durability.
  • High Airflow and Low Pressure Drop: ULPA filters offer high filtration efficiency while maintaining stable and reliable operation under large airflow.
  • Reinforced Metal Mesh: Both air inlet and outlet sides are protected by metal mesh, adding strength and extending service life.
  • User-Friendly Installation Frame: The innovative filter replacement and mounting frame design makes usage and maintenance especially convenient.
  • Eco-Friendly Materials: Free from PVC dyes and halogens, ULPA filters are safe for food-grade environments and more environmentally friendly.

 

About E-FILT – A Trusted Air Filter Manufacturer

 

 

E-FILT is a professional air filter manufacturer committed to delivering high-performance air filtration solutions for cleanrooms, industrial facilities, and sensitive environments. With advanced production technology and strict quality control, E-FILT specializes in ULPA and HEPA filters tailored to meet international standards in electronics, pharmaceuticals, optics, and precision manufacturing. Known for innovation, environmental responsibility, and reliable performance, E-FILT is the trusted partner for businesses seeking premium air purification systems.